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Fastest Configurable Testing Solution on the Market
LHP Engineering Solutions can deliver a HIL testing solution powerhouse of equipment and know-how that provides the fastest turn-key test solution in the market, a comprehensive mastery of safety and cybersecurity standards, and proven best practices for quality using ALIARO xMove Configurator Hardware-in-the-Loop (HIL) Systems. ALIARO’s cutting-edge HIL Systems focus on critical signals of the Electronic Speed Controller (ESC) and the Battery Management System (BMS).
Learn how the synergy between LHP’s expertise and ALIARO’s innovative technology ensures the robustness and reliability of safety-critical systems in automotive and beyond.
Challenges for HIL Systems
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Increasing System Complexity
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As vehicles become more advanced and autonomous, the ECUs' complexity and interactions with various systems rise. Automotive organizations struggle to develop comprehensive HIL test setups that accurately simulate and validate these intricate interactions.
xMove Benefits: Reconfigurability and Configurator Software
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The reconfigurability of the xMove platform allows quick adaptation to the evolving complexity of ECUs and their interactions with different systems.
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The xMove configurator software simplifies the configuration process, creating a DUT-centric view of the system, and enabling automation code and documentation tied to the DUT pin names. This reduces complexity in configuring the system for different DUTs and ensures that software can be reused efficiently.
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The Need for Fasting and More Efficient HIL Testing
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The development cycle for new automotive systems is becoming shorter, which puts pressure on organizations to find ways to speed up their HIL testing. This is especially challenging for complex systems, which can take a long time to simulate.
xMove Benefits: Expandability and Configurator Software
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The expandability of the xMove platform allows organizations to add new functionalities and hardware components without having to purchase an entirely new HIL system. This streamlines the process of adapting the testing setup to changing requirements, reducing setup time and accelerating the testing process.
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The xMove configurator software simplifies the configuration process, making it more efficient to set up the system for different DUTs. This reduced setup time contributes to faster and more efficient HIL testing.
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Realism of Simulation
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Achieving high-fidelity and real-world simulation in HIL testing remains a challenge. It is vital to replicate real driving conditions, sensor inputs, and dynamic scenarios to ensure accurate testing and validation of advanced driver-assistance systems (ADAS) and autonomous functionalities.
Benefits: xMove's Load-Ready and Faultable Standard, LHPES Expertise in Real-World Simulation
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xMove's load-ready and faultable standard ensures that the testing setup can accurately replicate real-world driving conditions and dynamic scenarios, improving the realism of the simulation during HIL testing.
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Validation of AI and ML Algorithms
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As Artificial Intelligence (AI) and Machine Learning (ML) become integral parts of automotive systems, validating these algorithms in HIL testing becomes complex. Organizations need to develop methods to test and verify the safety and reliability of AI/ML-based functions.
Benefits: xMove's Reconfigurability and Expandability, LHPES Expertise in AI/ML Validation
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The reconfigurability of the xMove platform enables organizations to incorporate AI/ML-specific testing tools and algorithms, facilitating validation and verification of AI/ML-based functions.
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The expandability of xMove allows for the integration of advanced data processing capabilities required for testing AI/ML algorithms.
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Shortening Development Cycles
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As competition in the automotive industry intensifies, reducing the time-to-market for new vehicles and systems becomes a crucial challenge. Automotive organizations must find ways to accelerate the HIL testing process while maintaining high-quality results.
xMove Benefits: Reconfigurability & Configurator Software
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The reconfigurability of the xMove platform allows for quick adaptation to new requirements, streamlining the testing process and contributing to shortened development cycles.
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The xMove configurator software simplifies setup and configuration, reducing the time required to prepare the HIL system for testing different DUTs.
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Standardization and Interoperability
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The lack of standardized interfaces and protocols for HIL testing can hinder interoperability between different testing systems and components.
xMove Benefits: Modular Design and Openness
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xMove's modular design allows for seamless integration of standardized interfaces and protocols, enhancing interoperability between diverse HIL setups.
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The openness of xMove enables easy integration with various testing systems, ensuring standardized communication and data exchange.
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Cost and Resource Management
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Establishing and maintaining comprehensive HIL testing facilities can be costly. Managing resources efficiently and optimizing the use of hardware and software components are essential challenges faced by automotive organizations.
xMove Benefits: Expandability and Reconfigurability
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xMove's expandable nature allows for efficient utilization of hardware resources, minimizing unnecessary expenses while adding functionalities as needed.
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The reconfigurability of xMove enables organizations to optimize the use of software components, reducing the need for duplicate setups and unnecessary costs.
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Safety Certification and Compliance
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Meeting stringent safety standards and regulatory requirements is a critical challenge. Organizations must ensure that their HIL testing procedures align with industry regulations and standards.
xMove Benefit: Load-Ready and Faultable Standard
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xMove's load-ready and faultable standard facilitates compliance with safety standards, ensuring that testing procedures align with industry regulations.
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The standardization provided by xMove enhances safety certification efforts, enabling automotive organizations to meet the required safety standards and certifications.
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Training and Recruiting a Skilled Workforce
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Recruiting and retaining skilled personnel proficient in HIL testing and advanced automotive technologies can be challenging. Organizations need to invest in training and development to ensure a capable and knowledgeable workforce.
xMove Benefit: Configurator Software
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xMove's configurator software simplifies the testing setup process, making it easier for the workforce to operate and utilize the platform efficiently.
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The user-friendly nature of xMove's configurator software reduces the learning curve for new personnel, enabling them to quickly become proficient in HIL testing.
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The Cost of HIL Testing
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HIL testing can be a costly investment, especially for complex systems, requiring specialized hardware and software, as well as the expertise to design and run the simulations.
xMove Benefits: Modular and Expandable Design
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xMove's modular design allows organizations to invest in only what they need, reducing upfront costs and unnecessary expenses on large, inflexible systems.
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The expandability of xMove ensures that organizations can add new functionalities or hardware components as needed, optimizing the return on their HIL testing investment.
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Testing Electrified and Autonomous Vehicles
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As electric and autonomous vehicles become more prevalent, the testing requirements for these technologies present new and unique challenges that require specialized HIL testing solutions.
xMove Benefits: Power Capabilities and Reconfigurability
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xMove's power capabilities cover most of the power requirements for electrified and autonomous vehicle testing, simplifying the setup and reducing complexity.
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The reconfigurability of xMove allows organizations to adapt the testing platform to the specific needs of electrified and autonomous vehicle testing, ensuring accurate simulations.
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Rapidly Changing Requirements
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With rapidly changing requirements in the tested DUTs, organizations face the challenge of adapting the HIL testing setup quickly and efficiently.
xMove Benefits: Reconfigurability and Configurator Software
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xMove's reconfigurability allows for quick adaptation to evolving requirements, reducing setup time and facilitating efficient changes to the HIL testing setup.
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The configurator software streamlines the process of handling new add-on features' requirements, ensuring efficient requirements management and setup changes.
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Reusability of the Investment (Systems & IP)
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Traditional HIL systems may lack flexibility and a DUT-centric view, making it difficult to reuse the system and associated Intellectual Property for different DUTs, leading to inefficiencies and redundant efforts.
xMove Benefits: Reconfigurability and DUT-Centric View
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xMove's reconfigurability enables the platform to be easily adapted and reconfigured for different DUTs, enhancing the reusability of the HIL system.
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The DUT-centric view of xMove ensures that automation code and documentation are tied to the DUT pin names, making it easier to reuse software across different tests.
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Configurable Vehicle System HIL Testing
As vehicles grow more complicated, systems integration testing, also called “full vehicle” or “network” hardware-in-the-loop (HIL), is more important than ever. Rigorous systems integration HIL testing ensures that engine control units (ECUs) across the vehicle—in different systems, developed by different teams—all function correctly and safely together. HIL testing systems must be able to:
- Scale to high channel counts (thousands of signal paths) across multiple ECUs
- Support real and simulated loads and sensors with fault insertion on all signal paths to simultaneously simulate all the ECU physical interfaces being used
- Use multi-ECU bus communication and fault insertion to generate all bus traffic normally flowing in a vehicle
- Execute dynamic models that simulate the behavior of all connected ECUs and simulated models
# of Systems Delivered
# of Delivered Modules
# of Customers
ALIARO Differentiation, Features, and Benefits
Our Differentiating Features from Other HIL Providers:
- Modularity at both I/O board and sub-system (I/O Box) levels
- Flexibility as an operational advantage to evolving requirements
- Scalability maximizes test coverage from component to system level validation
- Reconfigurability of signal type on pin level through software
Key Features of the xMove Platform:
- Signal conditioning of Analog I/O and Digital I/O
- Real/sim. switching for testing real actuators with the system
- Standard configuration with out-of-the-box functionality for rapid delivery and commissioning
- Highly customizable modular architecture and interfaces to meet
test demand - NI Software Ecosystem (VS, TS & LV) based systems compatible with
Python and other standards
Benefits of xMove:
- Flexible and future proof
- Reconfigurability to maintain schedule
- Expandable and maintenance readiness
- Load and fault readiness
- Modular and requirements designed
- Power capabilities (up to 10A per channel)
- Reduction of time of integration and automation readiness
Solution Overview
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The ALIARO xMove Configurator Software for SLSC with TestStand can reconfigure more than 2,000 channels in minutes while storing multiple test system configurations.
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Combine the ALIARO SLSC modules, such as the AL-1010 and AL-3011 with the NI PXI platform to expand test coverage and shorten system configuration and test development time.
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Built-in VeriStand software to support the inclusion of new and existing models in a HIL test system.
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The SLSC Fundamental Course shows how to use model integration and real-time model-based control to shorten setup times and simplify standardizing connectivity for HIL tests across complex systems.